AgieCharmilles CUT S 400 Dedicated

Exclusive fir-tree manufacturing solution to take your production off
Offering unparalleled precision and flexibility in manufacturing various shapes and sizes of turbine disks, the CUT S 400 Dedicated series represents a leap forward in precision manufacturing for the aerospace and energysectors. With its cutting-edge technology, it can meet the growing market demand for larger turbine disks. This solution is ready for process automation and offers a full set of sophisticated functionalities such as probing system and a collision protection of the next generation, designed to assist users during work preparation. Integrated innovations such as the IPG (Intelligent Power Generator), 3D-printed heads, eTracking and Spark Track technologies make this machine the most revolutionary Wire-cutting EDM solution.

Traceability

eTracking is a comprehensive software solution that monitors real-time machine status, job progress and machining traceability, enabling actions such as email notifications or machine suspension. With locally stored data, extracting information for dedicated reports is effortless. eTracking ensures NADCAP compliance, saving time and cost on production inspections.

Easy to maintain and access

Maintenance is a breeze with the CUT S. Designed with accessibility in mind, it makes for quick and easy cleaning and upkeep. A user-friendly approach ensures that the machine remains in optimal condition, reducing downtime and maintenance costs.

Automation-ready

Equipped with up to 45 kg wire spool, six high-efficiency filters, and embedded automation readiness; the CUT S Dedicated guarantees precision, productivity and efficiency in a lights-out production.

Focus on performance and energy efficiency

With a reduction of 28% of the daily energy consumption compared to the previous generation, our new Wire-cutting machines are ready for the future. This advancement is possible thanks to the improvement of the electrical cabinet and to the latest generation of EDM cutting technology, as well as to new injection pumps during operation.

CUT S 400 Dedicated

AgieCharmilles CUT S 400 Dedicated
AgieCharmilles CUT S 400 Dedicated
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Smart consumables

SMART wire spools are equipped with radio frequency identification (RFID) chips to store wire characteristics and traceability-related data. This feature equips the CUT S 400 Dedicated and makes it truly a smart solution. Improve your production process and achieve full traceability.

Spark Track

With the Spark Track feature, adjust spark energy in real time to prevent wire breakage and maintain optimal cutting speed. Ultimately, improve your process efficiency.

Flexibility meets rigidity

Experience unparalleled precision and stability with our new developed and fully integrated tilting and rotary axis, the ultimate solution for accurate and rigid machining from light to heavy components, ensuring optimal flexibility for turbine disks of any shape and size.

Revolutionary heads

Discover the future of precision engineering with our new compact and rigid heads, crafted through Additive manufacturing, ensuring contour accuracy for complex shapes, optimized flushing performance, and featuring an innovative cartridge design for quick and easy exchange of guides.

Watch the CUT S 400 Dedicated in action!

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Applications

Fir-tree disc

Overcoming industrial challenges

Machining fir-tree profiles into turbine disks by broaching is challenging because of tool procurement and cost, space requirements, and shortage of skilled workers. Wire-cutting EDM overcomes these challenges: tools are replaced by wires, always renewed, and are perfect for high-precision profiles.

Specifications

CUT S 400 Dedicated
Main specifications
Main specifications
Travel X, Y, Z 400 x 315 x 256 mm
15.75 x 12.40 x 10.07 in
Travel U, V U: 500 mm, V: 350 mm
U: 19.69 in, V: 13.78 in
Min. surface roughness RA
 Steel: 0.08 µm
Steel: 3.2 μ-inch RMS
Max. taper angle / height ± 30°/250 mm
± 30°/9.84 in
Max. workpiece dimensions Ø 680 mm
Ø 26.77 in
Max. workpiece weight 300 kg (piece + equipment)
661 lbs (piece + equipment)
Wire diameters Ø 0.15 - 0.30 mm
Ø 0.006 - 0.012 in
Max. wire spool weight Up to 45 kg / 99 lbs
Dimensions of complete equipment * 4024 x 2308 x 2465 mm
158.43 x 90.9 x 97.05 in

* Width x depth x height

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