Mold cavity insert
GF Machining Solutions' high-speed Milling offers a solution to pre-mill the enclosure molding inserts with high contour accuracy, profile integrity and surface finish:
- Achieve small profiles and smooth contours with HSK E-40 42'000 rpm Spindle
- Obtain sub-micron surface finish for optimized automated post-milling process for groove machining
- Manufacture through a single process to achieve complete shape and features on molding inserts
Cavity structuring with Laser technology
Our Laser texturing technology offers a solution to structure molding inserts with unique grove and branding elements:
- Simplified, smarter and automated manufacturing process for insert texturing
- Single setup for the manufacturing of grooves, insert blasting and logos
- Fully digital process chain to transition special textures into product realization
Cavity structuring with precision Die-sinking EDM
Cap insert features can be replicated with a Die-sinking EDM solution to create grooves. Our FORM P 350 with Intelligent Speed Power Generator (ISPG) and polishing technology enables mold makers to:
- Achieve a perfect shape on cap insert with no deviation
- Save electrode costs and boost productivity with iGap features
- Obtain outstanding groove edge sharpness and uniform surface integrity
Collapsible core
Collapsible core systems are designed for demolding of engineered plastic parts with internal threads and undercuts. Our high-accuracy Wire-cutting EDM solution enables machining of accuracy slider components:
- Sharp edges for smooth core assembly and ejection process
- Accurate slots and guideways for zero play assembly
- Perfect taper control within ± 1.5°
