Medical industry

Looking for reliable solutions for your medical device manufacturing challenges?

Speak with an expert

GF Machining Solutions enables you to create products that provide unique value for patients, reduce your manufacturing risk, improve your efficiency, and set you apart from the competition.

We help you solve your challenges

Whether your products are injection molds for medical consumables, artificial hips, or dental implants and superstructures, GF Machining Solutions is committed to bring offering you a differentiated solution, delivering long-term customer added value.

How to manufacture a spinal fusion plate?

Spinal fusion plates made of titanium often have complex curved surfaces that require both high-precision and absolutely smooth surfaces. These device present many challenges for manufacturers. GF Machining Solutions can provide a fully automated turn-key cell including Milling, wire-EDM and Laser texturing that guarantees high product quality, efficient 24/7 production and can generate a log file of all key production data. The complete system can be monitored using our rConnect software and hardware package, bringing Industry 4.0 capabilities to your factory.

Discover our expertise in medical 

Mold tools

Whether for device functions such as channeling fluids in a diagnostic device or for product differentiation using logos or other features, the texturing of mold tools can present many challenges.

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      Orthopedics

      Additive manufacturing has opened the door to new design capabilities and allows manufacturers to make use of innovative structures. In the field of implants, trabecular titanium structures duplicating the behavior of natural bone have become the technology of choice.

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        Instruments

        Instruments such as clamps for arthroscopic surgery have a variety of critical surfaces that must meet tolerance requirements to function correctly. By using GF Machining Solutions CUT P series.

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              Dental

              Whether for individual crowns or for more complex structures such as bridges, the custom machining of dental devices requires precision and high-speed Spindle technology. However, to be efficient, Automation is also a must.

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                      Our Medical technologies

                      Milling - Technological differentiation

                      Mikron Mill centers provide a high performance ratio to keep your operation running at full speed. Our expertise in five-axis Milling helps you to reduce set-up and lead-time as well as part cost and is supported by our in-house Step-Tec Spindle manufacturing and technical expertise. Our compact Milling machines allow you to manufacture injection molds, orthopedic implants, surgical instruments and dental superstructures efficiently even while using high-strength materials.

                      Additive Manufacturing - Build higher quality large parts

                      Together with 3D Systems, GF Machining Solutions helps bringing Additive Manufacturing technology from the research lab to the factory floor. Our two families of Laser-based Direct Metal Printing machines—the Factory line and the Flex line—bring a true turnkey approach that includes direct metal 3D printing, powder management, market leading software, and a wide range of raw materials—all supported by technical experts that help take your project from concept to reality.

                      3D Laser Texturing - Limitless texture design possibilities

                      Our Laser texturing solutions allows customers to replace grit blasting and acid etching with a clean, digital process that is fully repeatable. With easy-to-use software and unbeatable performance, our customers can map their own textures and structures onto complex 3D surfaces—or use our standard patterns to create the surface characteristics needed to take device functionality to the next level.

                      Tooling and Automation - Reduce setup time

                      With our own System 3R Automation and Tooling solutions, we provide the medical device manufacturers with increased process control, greater efficiency and faster time to market. GF Machining Solutions is the go-to partner for your Automation needs.

                      Our solution for medical implants include Milling, EDM, Laser, Software, Tooling and Automation, and Customer Services

                      MILL E 500 U - Milling machine MILL E 500 U - Milling machine
                      With a full portfolio of spindles we ensure best in class surface finishes and adherence to tolerance With a full portfolio of spindles we ensure best in class surface finishes and adherence to tolerance
                      CUT P 350 - Wire EDM machine CUT P 350 - Wire EDM machine
                      With our latest generation spark generator we increase cutting speeds and obtain a better surface finish With our latest generation spark generator we increase cutting speeds and obtain a better surface finish
                      LASER P 400 U - Laser texturing machine LASER P 400 U - Laser texturing machine
                      Laser blasting is a fully digital Laser blasting is a fully digital
                      S3R pallets equipped with RFID tags provide accurate position in each work cell S3R pallets equipped with RFID tags provide accurate position in each work cell
                      GF Machining Solutions Custmer Services provide you with Operations Support GF Machining Solutions Custmer Services provide you with Operations Support
                      See the real time status of your GF machine on your smartphone - with rConnect See the real time status of your GF machine on your smartphone - with rConnect
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                      An automated, fully integrated solution approach to medical device manufacturing

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