Digital Twin

Unlock your machinery's potential with digital twin technology. Enhance machine maintenance with health dashboards, reduce downtime through intelligent diagnostics, and boost productivity by monitoring machining quality in real-time. Ensure consistent part production quality, improve repeatability, and maintain high performance standards for optimized overall results.

Get on the fast track to superior quality

Unlock the full potential of your machinery with our digital twin technology. Our advanced solutions empower you to optimize machine maintenance through intuitive health dashboards, minimize downtime with intelligent diagnostics, and enhance productivity with real-time machining quality monitoring. Track part production quality and ensure repeatability, allowing you to maintain high standards and improve overall performance.

eTracking features
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Benefits of our eTracking software

Guarantee traceability and superior quality of each part
Ensure that all conditions are optimal to realize successful parts
Quickly identify potential out-of-tolerance parts and where errors are located
Define your machining workflows, and guarantee their follow-up – minimizing risks of human errors

Quality

Achieve part right with eTracking
Avoid any human error during part setup
Continuous monitoring of machining behaviour

Traceability

Create digital records of serialized parts
Manage recalls easily
Meet tracking requirements

Cost control

Help operators in optimizing machining processes
Ensure control on 24/7 automation
Facilitate root cause analysis on defective parts

Revenue

Improve efficiency and cost to service product
Reduce scrap parts and improve your productivity

Process flow to quality

Our eTracking software ensures complete traceability and superior quality for every part. Each step in the process is meticulously documented, with machines monitored, tooling tracked, programs made reproducible, and technology kept reliable. Additionally, operating modes are fully recorded, providing a seamless quality assurance process throughout.

Machines eligible to eTracking

Wire-cutting EDM

Machines with HMI AC CUT (from V3.3.0)
Machines with HMI AC CUT 2 (from V2.8.2)
Machines with HMI UNIQUA

Die-sinking EDM

Machines with HMI AC FORM (from V1.7.3)

Main features of eTracking

Quality assurance

Monitor live machining process information with a 2D real-time graphic view where tolerances are controlled.

Productivity optimization

Machining data is sent every second and the machining behavior is corrected and adapted.

Proven traceability

Analysis reports are generated to define maintenance tasks and final records are produced for traceability and statistical assessment.

eTracking functions for Wire-cutting and Die-sinking EDM

Function	Wire-cutting EDM	Die-sinking EDM
PART ID: Define executed part context: Part ID, OF ID, …	✓	✓
WORKFLOWS: Configure workflows of operations to be executed before part execution and ensure workflow execution before starting the machine	✓	✓
MACHINE CHECK: Test machine consumables capacity before lauching execution	✓	Limited signal
REALTIME RECORDING: During part execution the system records all defined signals	✓	Limited signal
REALTIME TOLERANCE CHECK: During part execution the system monitors the deviations based on the tolerances defined for each signal	✓	Limited signal
REALTIME MACHINE STOP: Suspend machine execution in case of tolerance deviation	✓	✓
REALTIME HISTORICAL VISUALIZATION: During part execution the system displays in a 2D graph the recorded signals behavior and the related tolerances	✓	✗
SUMMARY REPORT EXPORT: Generation of a CSV file containing the summary information for each operation, with bad or good status result	✓	✓
RAW DATA EXPORT: Generation of a CSV file containing all the recorded data	✓	✗
EXPLORE DB RECORDS: Open any past recorded job and visualize the recorded data	✓	✗
CREATE PART TEMPLATE: Create tolerance limits min/max based on existing recorded data	✓	Limited signal
AUTOMATION OPTION: Replace operator manual interaction by complete automatic process controlled by a WSM solution	✓	✗