Mikron MILL P U series

Agility for the future
Agility for the future: Mikron MILL P series delivers intelligent productivity to help mold and die manufacturers overcome their challenges. Rapid market developments and future-changing innovations challenge mold and die manufacturers’ ability to adapt to change. GF Machining Solutions provides these manufacturers with agility for the future with its Mikron MILL P series of five-axis, simultaneous Milling machines.The Mikron MILL P U Series is a very robust, stable and accurate machine center in a gantry-type design. This five-axis Milling solution is designed for high-performance machining applications. For best accuracy and surface finish by simultaneous operation, the machine has water-cooled direct drives in the rotary and swiveling axes. These axes can be clamped to reach even a higher stiffness during roughing. Workpiece access is made easy by the big door and the short distance to the work table. Thanks to its unique concept and its modularity, the machine ensures precise machining applications in both single item and fast, productive serial production.

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Your precision center: 365 days a year

Get high material removal during roughing while achieving high precision on big, heavy parts and tightest tolerances after finishing.

Best surface finish on light or heavy parts

Make a great first impression and show off your overall capacity as a mold maker with the shiny surfaces this solution delivers to your high-value molds.

Highly flexible parts production

Get the flexible solution to help you master a wide range of parts production challenges: constantly changing part sizes, weights, batches and materials.

Focus on performance and energy efficiency

Maintaining the highest level of precision while consuming less energy, the Mikron MILL P U series is a sustainable solution for any milling challenge.

MILL P 500 U - MILL P 800 U (ST)

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Milling machine - 5 axis - Mikron MILL P U Series MILL P 500 U
Milling machine - 5 axis - Mikron MILL P U Series MILL P 500 U
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365 days dynamic machining

Keep high dynamic milling during the whole year with this new high-performance milling machine. The combination of the 1.7g axis acceleration plus the 61m/min axis federate together with a powerful and strong Step-Tec Spindle of 36kW and 120Nm guarantee high dynamic process all day/night long.

250% higher productivity

Increase workshop productivity thanks to a limitless automation offers from System 3R. The new redesign machine construction ensure quick ROI through a flexible and scalable automation. The best in class automation footprint guarantee higher workshop productivity per meter square.

±2µm/24h process reliability

Robust, stiff and stable symmetrical gantry design concept to secure your milling process while keeping cooled key element needed for the process. The Automated Machine Calibration (AMC) guarantee to keep machine precision by a user-friendly and fast calibration cycle

100% machine availability

Avoid machine downtime through high machine components quality and keep your Step-Tec Spindle turning even if a crash occurs. Thanks to our proven smart machine module option, Machine Spindle Protection (MSP), restart your milling process within minutes to ensure risk-free machining.

Accurate parts achieved with dynamic performance

Accurate parts achieved with dynamic performance

Highly dynamic and performant milling.
Complex 5-axis simultaneous milling.
Dedicated tool and cutting technology.

High-performance cutting and high-dynamic cutting

High-performance cutting and high-dynamic cutting

Benefit from high removal rates and low tool wear. Increase your removal rate and extende your tool lifetime. Optimize the process simply with new strategies.

Get more flexibility in your workshop

Get more flexibility in your workshop

Achieve high precision on complex parts. Secure performance across all fives axes simultaneously.

Trustworthy performance and productivity

Trustworthy performance and productivity

Maximize productivity and reduce cost. Deliver long-term precision and reduce maintenance. Maximize your uptime.

MILL P 800 U S – The machine that grows with your needs

The Mikron MILL P 800 U S delivers intelligent productivity to help mold and die manufacturers overcome their daily challenges. Rapid market developments and future-changing innovations challenge mold and die manufacturers’ ability to adapt to change. GF Machining Solutions provides to these manufacturers its MILL P 800 U S five-axis, simultaneous Milling machines. The MILL P 800 U S is a very robust, stable and accurate machine center in a gantry-type design with limitless automation possibilities. This five-axis Milling solution is designed for high-performance machining applications. For best accuracy and surface finish by simultaneous operation, the machine has water-cooled direct drives in the rotary and swiveling axes. Thanks to its unique compact concept and its modularity, the machine ensures precise machining applications in both single item and fast, productive serial production.

MILL P 800 U S MILL P 800 U S
MILL P 800 U S MILL P 800 U S
MILL P 800 U S MILL P 800 U S
MILL P 800 U S MILL P 800 U S
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Achieve 24/7 process security

The MILL P 800 U S is a robust, stiff and stable high-performance milling machine that deliver 100% secure milling process 24/7. The automated limitless possibility and the perfect scalability offer you the best-in-class automation machine footprint while keeping risk-free machining thanks to Machine Spindle Protection (MSP).

More productivity per square meter

The newly redesigned enclosure enables perfect machine productivity in a modern and automated customer workshop. The state-of-the-art machine automation concept allows customers to easily adapt their workshop for greater productivity at lower cost by adding a second machine or much more.

The most compact automated layout in its range

The Mikron MILL P 800 U S follows market trends in automation and customer needs of a modern and productive workshop. The combination of System 3R solutions and the MILL P 800 U S helps customers in their daily challenge of producing more and increasing their business, by doing more and pushing the workshop output to its maximum, reaching the best return on investment in a secure way.

The perfect fit for ideal workshops

With GF Machining Solutions always stay a step ahead of your competitors by having a truly scalable solution. Take the benefits of the System 3R robot connected to the first machine and add easily a second machine to the automated robot cell. Increase your ROI and reduce your time-to-market by producing more at a lower cost, day after day.

Limitless automated possibilities for your workshop

What if GF Machining Solutions offers you the best-in-class automation footprint to increase your business output? With the MILL P 800 U S, add all the machines that you want in a most competitive layout and increase your production per meter square without impacting machine accessibility.

Sustainability

Discover our innovations that allow the Mikron MILL P U series to achieve low energy consumption in daily use as well as along your yearly production.

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New control generation

The change to a new CNC, Heidenhain TNC 640, improves the control efficiency.

Efficient exhauster system

The Venturi nozzle in the exhauster system significantly reduces the use of compressed air.

Design

Several design changes, such as switching to LED lights, also improve the energy efficiency.

Intelligent Temperature Control

This software module compensates temperature fluctuations and keeps the milling precision at a high level, even in difficult conditions.

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Specifications

MILL P 500 U

Main Specifications

Main Specifications
Travel X, Y, Z 500 x 600 x 450 mm
Feed rate X/Y/Z 45 (61 dynamic version) m/min
Swivelling range +91/-121°
Rotary range n x 360 rpm
Feed rate swivel 25 (50 dynamic version) rpm
Feed rate rotary 35 (60 dynamic version) rpm
Working table T-slot table Ø500
System 3R Dynafix / Delphin / Erowa UPC 
Table load 200 / 600 kg
Working spindle 20'000 rpm - HSK-A63
Tool magazine 30 / 60 / Tool Tower 120 / 170 / 215 pockets
Footprint  
Automation Pallet magazine 7 Dynafix / UPC
Pallet magazine 5 Delphin
System 3R Workpartner 1+, Transformer WorkMaster & Transformer 6-axis

MILL P 800 U

Main Specifications

Main Specifications
Travel X, Y, Z 800 x 600 x 500 mm
Feed rate X/Y/Z 45 (61 dynamic version) m/min
Swivelling range +91/-121°
Rotary range n x 360 rpm
Feed rate swivel 25 (50 dynamic version) rpm
Feed rate rotary 35 (60 dynamic version) rpm
Working table T-slot radial / parallel Ø630 mm
T-slot radial / parallel Ø500 mm
System 3R Delphin 400 x 400 / 500 x 500 / 500 x 630 mm
Table load 500 / 1000 kg
Working spindle 20'000 rpm - HSK-A63
28'000 rpm - HSK-A63
Tool magazine 30 / 60 / Tool Tower 120 / 170 / 215 pockets
Footprint  
Automation Pallet magazine 7x (500x630)
Pallet magazine 9x (500x500)
Pallet magazine 12x (400x400)
System 3R Workpartner 1+, Transformer WorkMaster & Transformer 6-axis

MILL P 800 U ST

Main Specifications

Main Specifications
Travel X, Y, Z 800 x 600 x 500 mm
Feed rate X/Y/Z 61 m/min
Swivelling range +91/-121°
Rotary range n x 360 rpm
Feed rate swivel 50 rpm
Feed rate rotary 100 milling / 800 Simultaneous Turning rpm
Working table T-slot table radial Ø 730 / Ø 500 mm
System 3R Delphin 400 x 400 / 500 x 500 / 500 x 630 mm
Table load  800 kg
Working spindle 20'000 rpm - HSK-T63
Tool magazine 30 / 60 / Tool Tower 120 / 170 / 215 pockets
Footprint  
Automation Pallet magazine 7x (Ø730)
Pallet magazine 9x (Ø500)
Others on request

MILL P 800 U S

Main Specifications

Main Specifications
Travel X, Y, Z 800 x 800 x 500 mm
Feed rate X/Y/Z 61 m/min
Swivelling range +91/-121°
Rotary range n x 360 rpm
Feed rate swivel 25 rpm
Feed rate rotary 35 rpm
Working table System 3R Delphin 500 x 500 mm
Table load max. 1000 kg
Working spindle 20'000 rpm - HSK-A
Tool magazine Tool Tower 170 pockets
Footprint  
Automation System 3R Transformer 6-axis
Others on request

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